Glossary
Dairy and food processing

What is Pasteurization (HTST)?

Definition

High temperature, short time (HTST) pasteurization heats milk or another liquid product in continuous flow to a set temperature, holds it in a holding tube for a minimum time, then cools it rapidly.

Where HTST is used

HTST is the standard continuous process for fluid milk, cream, flavored milk, ice cream mix and many juices. In the United States, Grade A plants operate it under the Pasteurized Milk Ordinance as adopted by state regulators, with a recording chart and a flow diversion device that sends under-temperature product back for reprocessing.

FDA's definition of pasteurized in 21 CFR 131.3 sets the HTST point at 161 degrees Fahrenheit (about 72 degrees Celsius) held for at least 15 seconds. The same table allows 145 degrees Fahrenheit for 30 minutes for batch pasteurization, and shorter holds at higher temperatures, down to 0.01 second at 212 degrees Fahrenheit. Products with 10 percent or more fat, or with added sweeteners, must be heated 5 degrees Fahrenheit higher.

Inside the plate heat exchanger, the regeneration section warms incoming cold milk with outgoing pasteurized milk, so the heating and cooling sections only make up the difference. Fouled plates and leaking gaskets cut regeneration, and the boiler and chiller both pick up the shortfall.

What Aqueduct tracks around a pasteurizer

Aqueduct does not replace the legal recording chart. It meters the utilities around the unit: hot water or steam into the heating section, chilled water or glycol into the cooling section, and product flow, so heat and cooling per liter can be trended run by run. A slow rise in both at steady flow is the usual sign that regeneration is slipping and the plates are due for inspection.

Questions

Pasteurization (HTST): common questions

HTST pasteurization is the continuous heat treatment that makes most fluid milk safe to drink while keeping its taste. A plate heat exchanger heats the product, a holding tube keeps it at temperature for the legal time, and regeneration recovers heat before cooling. See the dairy page for the utilities around it.

Under the same FDA rule, ultra-pasteurized products are heated to at least 280 degrees Fahrenheit for at least 2 seconds and keep longer under refrigeration. HTST milk is held at a far lower temperature and has a shorter shelf life.

The flow diversion device returns that product to the balance tank instead of letting it continue to the cooler and filler. Frequent diversions cost reheating energy and throughput, so their count is worth trending next to utility data.

See Aqueduct on your own facility.

Bring a site, a utility bill or a question. We will show you where the loss is.