Glossary
FMCG and manufacturing

What is Overall equipment effectiveness (OEE)?

Definition

Overall equipment effectiveness (OEE) is a manufacturing metric that multiplies availability, performance and quality to show what share of planned production time produced good output at full speed.

Who uses OEE

Plant managers, production engineers and lean or TPM teams in packaging, bottling, food and discrete manufacturing use it to rank losses on a line or machine. It is an operations metric rather than an energy one, usually computed from line PLC counters or a manufacturing execution system.

How OEE is calculated

Availability is run time divided by planned production time. Performance is ideal cycle time multiplied by total count, divided by run time. Quality is good count divided by total count. OEE is the product of the three, so a line scoring 0.9 on each factor lands at about 0.73 overall, and small losses in each compound quickly.

Pairing OEE with energy per unit

Aqueduct does not compute OEE. It supplies the utility side: sub-metered electricity, compressed air and water per line, so energy per good unit can sit next to the OEE score. Idle and changeover periods appear as base load that keeps running while availability drops, which is often the cheapest waste on a line to remove.

Questions

Overall equipment effectiveness (OEE): common questions

Overall equipment effectiveness is the standard production metric for how well a line uses its planned time. It combines downtime, slow running and defects into one score, so teams can see which loss to attack first. Aqueduct pairs it with energy per unit on the manufacturing page.

There is no regulated target, and benchmarks quoted in industry literature vary. The useful comparison is the same line over time with fixed definitions of planned time and ideal cycle time.

Total effective equipment performance measures against all calendar time instead of planned production time. It shows how much capacity a plant has left before it needs another shift or line.

See Aqueduct on your own facility.

Bring a site, a utility bill or a question. We will show you where the loss is.