Glossary
Dairy and food processing

What is Ammonia refrigeration?

Definition

Ammonia refrigeration uses anhydrous ammonia as the refrigerant in industrial vapor-compression systems, typical in dairies, cold stores, breweries and meat plants with large low-temperature loads.

Who runs ammonia plants and which rules apply

Large food and beverage plants choose ammonia for its efficiency at industrial scale. Because it is toxic, US sites holding enough of it fall under two federal programs: the OSHA Process Safety Management standard and the EPA Risk Management Program. Outside the United States, national safety and pressure equipment rules take their place.

Thresholds and the numbers engineers watch

Both OSHA, in Appendix A to 29 CFR 1910.119, and EPA, in 40 CFR 68.130, set the threshold quantity for anhydrous ammonia at 10,000 pounds in a process. Above it, the site must run a formal process safety program and, under EPA, submit a risk management plan.

For energy, the readings that matter are suction and discharge pressure, compressor power, condenser approach and cooling delivered. Unnecessary head pressure makes every compressor work harder for the same cooling.

What Aqueduct reads from an ammonia plant

Aqueduct takes compressor, condenser fan and pump power from electricity meters and, through a field device network controller, pressures and temperatures from the plant's Modbus or BACnet points. That gives kW per ton of refrigeration by compressor group and flags rising head pressure early. Ammonia leak detection and safety interlocks stay with the plant's own safety system.

Questions

Ammonia refrigeration: common questions

Ammonia refrigeration is the dominant cooling technology for large industrial cold loads. Ammonia, coded R-717, has strong heat transfer and no ozone or direct global warming impact, but it is toxic, so plants pair efficiency with strict safety programs. See refrigeration and cold chain.

OSHA inspects the worker safety program, and EPA oversees the community side, including the risk management plan. States that run their own OSHA-approved plans can add requirements.

It shows what each ton of cooling costs in electricity at that moment. A rise at steady load usually traces to fouled condensers, air in the system or compressors running at poor part load.

See Aqueduct on your own facility.

Bring a site, a utility bill or a question. We will show you where the loss is.